REAL-TIME MONITORING OF THE MACHINES/PRODUCTION LINES

CHALLENGES/PROBLEMS

Lack of authentic and reliable machine/production data.
Long time to download valuable data from Excel or ERP files.
Lack of information to the operator about the current progress of the order.
Data recorded off-line in paper form of poor quality.

SOLUTION

The ability to make decisions based on reliable and objective data transformed from raw data from monitored machines.
Management of "constraints", so-called bottlenecks through special monitoring of the machines on which they occur.
Definition of the value of key production performance indicators.
Immediate display of performance indicators to the operator at the machine.

PERSONS USING THE SOLUTION

Production Manager - sees performance metrics for the entire factory and has insight into individual machines
Production Area Manager/Leader - sees the timeline for the area, when a machine/line slows down what kind of downtime it has and knows when to react.
CIO Manager - knows what are the main reasons for downtime and slowdowns, analyzes data for different products and different machines, knows the priority of problems and knows what improvement actions to take first
Team leaders and operators - see line/machine performance at the bench, know what the production status is, can react immediately to stick to the production plan.

ADVANTAGES

Quick installation and start-up of the system - 1 day.
Online access to data and analysis via the web.
Transparent pricing (hardware + firmware + updates+ technical support).
Proven solution - more than 30,000 installations worldwide.

EXISTING INSTALLATIONS IN INDUSTRIES

automotive
electronic
food
pharmaceutical
furniture
electric
chemical
packaging
production
FMCG

OBSERVED RESULTS

10-20% increase in machine line productivity in just the first 3 months of use
raised morale of the crew seeing the impact on raising performance indicators measured in the same transparent manner.
Increased effectiveness of ongoing improvement projects within machines
effective maintenance activities

MACHINE MONITORING - SOLUTION DESCRIPTION

The automatic collection of real-time machine data makes it possible to identify and comprehensively analyze problems, and thus optimize production processes.

The real value of machine monitoring is not in collecting raw data, but in transforming that data into useful information
Monitor equipment on which there are "constraints" so-called bottlenecks
Determine the value of key production performance indicators: OEE, TEEP, TPT, MTBR